About Us
Lines of Business
Manufacturing and Composite Technologies
Certification & Awards
Quality Assurance
News Room
Home Page > Lines of Business > Services, Upgrades & Maintenance

Services, Upgrades & Maintenance

Services, Upgrades & maintenance Helicopter

    Introduction:


Cyclone is a leading facility for modifications, repair and depot level maintenance for helicopters and fixed-wing aircraft for the Israeli Air Force and other customers around the world. Being an Israeli CAA (ICAA) and Bell Helicopter Textron (BHT) Approved Service Station, a major portion of Cyclone's business activities include fixed-wing and helicopter maintenance, systems installation, upgrades and depot level operations for helicopters.

 


Helicopter Services

Dlevel helicopters
 

Helicopter maintenance

Helicopter maintenance
 

Power By Hour" (PBH)

Cyclone also provides Fleet Operation Services such as "Power By Hour" (PBH) and "Private Finance Initiative" (PFI) programs, Repair/Upgrade Activities, Systems Integration, Aircraft Modifications and Fleet Operation. Cyclone integrates a variety of advanced systems on fixed and rotary-wing aircraft to upgrade capabilities and keep them flying longer and smarter. A front-to-back service, from preliminary design to installation and testing, Cyclone’s upgrade programs enhance aircraft economy and productivity.


Systems Integration
 

Systems being developed today in almost all industries are increasingly large and complex, involving the integration of elements from more than one technology: electronic, electrical, mechanical, structural and  information technology (IT).

The IT element in these systems is continually growing leading to increased interdependence between the systems' elements and creation of dynamics that were not a factor in previous generation systems. System performance  has become dependent on the effectiveness with which the different elements are integrated to provide the properties of the system as a whole.



Helicopter services

Helicopter services
 

D Level Helicopter

D Level Helicopter
 

systems integrator Helicopters

As an experienced aircraft systems integrator, Cyclone has successfully performed various aircraft modifications and integrations such as:

·         Night Targeting System (NTS) integration (Bell Cobra)

·         Auxiliary Fuel Tank modification and installation (CH-53D)

·         Armament systems, machine guns and rockets

·         HUDs, NVG compatible cockpits and FLIRs

·         Communication systems, including Programmable Crypto-Communication System

·         Airborne Forward Command Unit Communication System Navigation Systems

·         Observation Systems

·         Communication Systems

·         Search and Rescue Systems

·         Armor Plates

·         Weather Radar

 

         Major  Systems Integration Programs


Systems integration by Cyclone Aviation Products on helicopters and aircraft include the following:

·         Navigation Systems.

·         Observation Systems.

·         Communication Systems.

·         Search and Rescue Systems

·         Armament Systems.

·         NVG. 

·         Armor Plates.

·         NTS.

·         TNS.

·         Weather Radar.

 

Aircraft Modifications

Cyclone has accumulated considerable experience in the application of the latest aerospace technologies regarding aircraft modifications. The use of system engineering disciplines for aircraft modification programs includes sophisticated management systems, manufacturing tools, equipment and processes. Mastery of these system engineering practices are necessary to integrate all production aspects of highly complex aerospace systems.

 

Cyclone’s aircraft modification programs include the following steps:

·         Aircraft survey

·         Aircraft modification design

·         A-Kit production

·         Aircraft modification

·         Ground testing

·         Certification

·         Aircraft delivery

·         Aircraft services

 

The following are examples of Aircraft Modification programs performed by Cyclone:

·         EMS helicopter conversions, including stretchers, life support systems, SAR equipment and resuscitation systems

·         Ballistic armor in crew seats, VIP area, engines, flight controls and other installations

·         Helicopter empty weight reduction

·         Airborne Anti-terrorist Warfare systems


D Level Helicopter

Power By Hour" (PBH)

Services - Helicopter Maintenance & Upgrades

Cyclone is a leading facility for modifications, repair and depot level maintenance for helicopters for the Israeli Air Force, the Israeli Police Force and other customers. Being an Israeli CAA (ICAA) and Bell Helicopter Textron (BHT) Approved Service Station, Cyclone performs  maintenance, systems installation, upgrades and depot level operations for a wide range of military and commercial helicopters.

Cyclone’s Helicopter service, maintenance and upgrade projects encompass:

 

·         All levels of aircraft maintenance operations.

·         Helicopter upgrade and major modifications.

·         Helicopter crash repairs.

·         Helicopter SRR programs.

·         Survey and repair as required.

These can be performed at our facilities or at the customer’s site and can include:

·         Establishment of maintenance capability in customer’s country.

·         Helicopter refurbishment & delivery.

·         Full  ILS  package (logistics, training & technical representation).

 


Helicopters Supported by Cyclone

Cyclone has long-term experience and is certified as an authorized helicopter maintenance and repair center for the following platforms:

·                     Bell-206 - all models including L & OH-58

·                     Bell-205 - all models including UH-1H

·                     Bell-209 - Cobra .

·                     Bell-212 - all models including UH-1N (

·                     Sikorsky - CH-53 (Israel).  S70/UH-60

·                     Boeing CH-47

·                     Boeing MD500

·                     Eurocopter Super Puma

   


Typical Depot Main Activities

  Typical Helicopter Depot Level Main Activities


Cyclone's dedicated engineers and technicians have accumulated extensive work experience, translating into thousands of man-hours in helicopter and fixed-wing A/C maintenance, crash repairs, upgrades and modifications, enabling them to address any requirement for helicopter maintenance or upgrade. Cyclone’s Test Pilots, licensed by the ICAA and the IAF/IMOD have the experience of thousands of flight hours. The combination of highly skilled engineers, technicians and experienced professional pilots supports the customer receiving the repaired/modified helicopter in the best condition
.


Cyclone supports various helicopter platforms and performs the following activities:

·         Aircraft disassembling.

·         Paint stripping - chemical & mechanical.

·         Airframe damages evaluation.

·         Anti-corrosion treatment.

·         Airframe structural repairs.

·         Replacement of all expired Life-Limited components as per T.M.

·         Mechanical, electrical and avionics systems inspections, damage evaluation and repairs.

·         Aircraft reassembling and systems rigging.

·         Painting, including anti-corrosion treatment.

·         Weight & Balance.

·         Acceptance test flight.


Back to top
Bar Lev ind. Park P.O.B. 114 Karmiel Israel , 20100Israel
Phone: 972-4-9960710, 972-4-9960714Fax: 972-4-9558567E-mail: t_cohen@cyclone.co.il